Izotope 200-E Injection Kit (350dm³)

Professional solution for small to medium-sized voids.

Izotüp 200-E is a 2-component, portable injection system designed to fill hard-to-reach voids, double-walled structures, and small cracks.

• Filling Capacity: A single kit fills approximately 350 dm³ / 0.3m³ of volume.
• Areas of Use: Ship and boat bilge fillings, door and window frames, cold room panels, and small-scale structural voids.
• High Insulation: Provides maximum thermal protection with an R-6.2 value.
• Advantage: Requires no electrical or machinery investment; immediate filling with a plug-and-play system.

1. Gun and Nozzle Preparation

• Use of Petroleum Jelly: Before attaching the nozzle, apply a thin layer of petroleum jelly to the tip of the gun. This prevents hardened foam from damaging the gun.
• Full Locking: When attaching the nozzle to the gun, ensure it is fully seated and locked. If the nozzle is not fully seated, the material may back up into the gun, rendering the equipment unusable.

2. Initial Start-up (Test Spray)

• Before proceeding with the injection, perform a small test spray into the product box or an empty waste container.
• Why? You need to check if the two components (A and B) are coming out evenly from the hoses and mixing correctly in the nozzle. You are ready for injection when you see that the color and consistency are stable.

3. Application and Filling Technique

Polyurethane injection application prevents voids by pushing out the air inside as the material advances.

Determining Hole Spacing

• Horizontal and Vertical Spacing: Drill holes on the surface you are applying to (wall, boat hull, or panel...) with a spacing of 30 cm to 50 cm.
• Hole Diameter: Use a drill bit of appropriate diameter (usually 10-12 mm) that allows the nozzle tip to fit snugly and ensure a seal.
• Air Vent: Always leave a "vent hole" at the highest point. This allows air to escape as the material rises.

Application Order (Bottom-Up Method)

1. Start from the Lowest Point: Due to the principle of gravity and expansion, always start the injection from the lowest or outermost hole.
2. Observation and Transition: When the polyurethane foam starts to overflow from an adjacent hole or a hole above in a "cream-like consistency," that area is filled.
3. Sealing: Temporarily close the overflowing hole with a plug or your finger (wearing gloves) for a short period and immediately move to the next hole to continue injecting.
4. Continuous Progress: Repeat this process until material emerges from the top vent hole.